Implementation Team

5W 1H

WHAT:  Major Stoppages/Breakdowns 

WHEN:  Daily

WHERE:  Packaging Lines

WHO:  Mechanic

WHICH:  N/A

HOW:  Not Enough time to Eliminate

Summary of problem:

Mechanics do not have enough time to eliminate major stoppages/breakdowns that occur daily on the packaging lines.

Why – Why Analysis

WHY-1:  Mechanics are still having to perform basic, routine preventative maintenance & repairs

WHY-2:  Operators do not have the Skills & Knowledge to assist

WHY-3:  NO FORMAL TRAINING PROGRAM EXISTS

So, we need AM Step 4 – General Inspection

PURPOSE:

Enable mechanics to do proactive maintenance to prevent reoccurrence of breakdowns (Major Stops)

GOAL:

Enable the Operator to notice abnormalities with 5 senses!

A. Identify all General Inspection Categories

B. Prepare Training material

C. Prepare Training Schedule

D. Train

E. Identify and Correct Abnormalities

F. Revise tentative Standards

G. Evaluate

H. Next Category

Define Skills & Knowledge

Post-Assessment Scores also evaluate Training Effectiveness

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