TPM

MAKIGAMI analysis achieves greater operating efficiency not merely by reducing the eight major losses in administrative work, but by contributing significantly and positively to management.

Problems in the Current Process Too many people and systems manipulate the informationAll unaccounted downtime is charged to minor stopsDowntime Losses + OEE hardly close to 100%Open spreadsheet to calculate OEEConcepts are not well understood by those entering the informationAdjustments in the OEE Losses Tree are made at the end…

If, A: Actual working time of one shift = B: Scheduled down time of one shift = C: Loading time of one shift = A-B = D: Stoppage loss time of one shift = E: Operating time of one shift = C-D= G: Number of units processed in one shift…

Quality Assurance Matrix (QA Matrix) A QA matrix is a table that delineates how defects are being built into products under current conditions, in a process in which one wishes to assure quality. This matrix enables managers to see at a glance which processes are generating defects, which processes’ equipment…