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    Lean Six Sigma Black Belt Project

    April 30, 2023

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    Statistical process control (SPC). Process control and process capability

    February 17, 2023

    Teams, Titles & Tepees (RASCI and beyond)

    February 8, 2023

    Gemba Walk. A Powerful Tool for Improving Processes

    January 28, 2023

    Power of visualization

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    KPI – Manufacturing

    September 1, 2022

    Total Productive Maintenance and case on a stand-alone machine

    May 29, 2022

    Learn How to Conduct a SWOT Analysis with Amazon as a Case Study

    November 16, 2021

    Gemba Walk GPT: The Smartest Way to Turn Observations Into Real Improvement

    November 19, 2025

    How to Create a Step-by-Step Reveal Animation in PowerPoint

    November 16, 2025

    Explore the Best Free Online Libraries in 2025

    October 4, 2025

    TPM Master Plan: The Roadmap to World-Class Manufacturing

    October 3, 2025

    Exploring Statistical Software: Features, Costs, and Flexibility

    October 3, 2025

    How to Use Dashboards to Drive Shop Floor Result

    September 29, 2025

    Most Popular

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M …

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018

    PDCA – A Process Approach

    sensei
    January 8, 2023
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
    April 18, 2022

    Why-Why Analysis

    sensei
    June 10, 2022

    Recent

    Gemba Walk GPT: The Smartest Way to Turn Observations Into Real Improvement

    How to Create a Step-by-Step Reveal Animation in PowerPoint

    Explore the Best Free Online Libraries in 2025

    TPM Master Plan: The Roadmap to World-Class Manufacturing

    Tools

    • Continuous Improvement Kaizen
      Toyota Production system. Jidoka and Just-in-Time are two pillars of TPS.
      sensei August 17, 2025
      0 1,793

      How to Drive Lasting Change with Kaizen Mindsets

      Discover 24 powerful Kaizen principles that can reshape how teams think, act, and collaborate.…

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    • June 7, 2025

      Innovation vs. Kaizen Explained

    • April 7, 2025

      How Kaizen and PMP Work Together

    • January 24, 2025

      Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    Templates

    • OPL Templates
      sensei November 5, 2018
      14 116,817

      OPL – One Point Lesson Template – Free Download

      One Point Lesson is a tool to convey information. Designed to enhance knowledge and…

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    Lean

    • Artificial Intelligence Continuous Improvement Lean Lean Manufacturing Lean Six Sigma Productivity Safety TPM World Class Manufacturing
      sensei November 19, 2025
      0 652

      Gemba Walk GPT: The Smartest Way to Turn Observations Into Real Improvement

      A new digital solution is transforming the way teams run Gemba Walks by automating checklists, organizing observations, generating actions, and producing reports instantly. This post explores how the Gemba Walk GPT removes administrative waste and accelerates real, sustainable improvement.

    • Business Consulting Lean Lean Manufacturing Lean Six Sigma
      sensei November 16, 2025
      0 1,337

      How to Create a Step-by-Step Reveal Animation in PowerPoint

      A clean, well-paced reveal animation can turn any Value Stream Map or Lean presentation into a compelling visual story. This guide breaks down exactly how to build sequential animations in PowerPoint—from layout preparation to grouping, sequencing, timing, and professional finishing touches. Ideal for anyone who wants clearer explanations, smoother flow,…

    • Lean
      sensei February 23, 2025
      0 2,369

      The Lean Spectrum: How to Balance Structure and Flexibility

      Striking the right balance between structure and flexibility in Lean methodology is crucial for long-term success. Over-standardization can stifle innovation, while too much flexibility leads to inefficiency and chaos. This article explores how organizations can fine-tune their approach to Lean, ensuring optimal efficiency without sacrificing adaptability.

    • Black Belt Training Blog DMAIC Lean Lean Six Sigma
      sensei January 18, 2025
      0 4,493

      Lean Six Sigma Study Plan

      Master the essentials of Lean Six Sigma with this concise study plan. Discover powerful DMAIC strategies, practical tools, and consulting insights to enhance your career and drive measurable business improvement.

    Latest Articles

    • Artificial Intelligence Continuous Improvement Lean Lean Manufacturing Lean Six Sigma Productivity Safety TPM World Class Manufacturing

      Gemba Walk GPT: The Smartest Way to Turn Observations Into Real Improvement

      sensei November 19, 2025
      0 652
    • Business Consulting Lean Lean Manufacturing Lean Six Sigma

      How to Create a Step-by-Step Reveal Animation in PowerPoint

      sensei November 16, 2025
      0 1,337

      A clean, well-paced reveal animation can turn any Value Stream Map or Lean presentation…

    • Book reviews Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing Lean Six Sigma

      Explore the Best Free Online Libraries in 2025

      sensei October 4, 2025
      0 2,800

      Discover the most reliable and accessible online libraries and archives in 2025. From free…

    • TPM

      TPM Master Plan: The Roadmap to World-Class Manufacturing

      sensei October 3, 2025
      0 2,741

      The TPM Master Plan is more than a schedule—it’s a structured roadmap guiding teams…

    • Continuous Improvement Data Science

      Exploring Statistical Software: Features, Costs, and Flexibility

      sensei October 3, 2025
      0 1,049

      Choosing the right statistical software can feel overwhelming with so many options available. While…

    • Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing

      How to Use Dashboards to Drive Shop Floor Result

      sensei September 29, 2025
      0 2,479

      Dashboards are more than numbers on a screen—they are powerful tools that align teams,…

    • Supply Chain

      How to Use Excel to Boost Supply Chain Efficiency

      sensei September 27, 2025
      0 1,157

      Discover the essential Excel formulas that supply chain planners use to save time, reduce…

    • Education

      Free Harvard University Online Courses You Can Take Today

      sensei September 23, 2025
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      free harvard courses, harvard online learning, harvard university free classes, harvard edx courses, cs50…

    • Quality Quality Management Systems

      Mastering Acceptance Quality Level (AQL): A Practical Guide

      sensei September 19, 2025
      0 1,007

      Acceptance Quality Level (AQL) is a widely used quality control tool that helps manufacturers…

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    Artificial Intelligence Continuous Improvement Lean Lean Manufacturing Lean Six Sigma Productivity Safety TPM World Class Manufacturing

    Gemba Walk GPT: The Smartest Way to Turn Observations Into Real Improvement

    Business Consulting Lean Lean Manufacturing Lean Six Sigma

    How to Create a Step-by-Step Reveal Animation in PowerPoint

    Book reviews Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing Lean Six Sigma

    Explore the Best Free Online Libraries in 2025

    TPM

    TPM Master Plan: The Roadmap to World-Class Manufacturing

    Continuous Improvement Data Science

    Exploring Statistical Software: Features, Costs, and Flexibility

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    Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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    Popular Posts

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be taken here 4M Analysis Steps Define Improvement StatementList Issues into CategoriesResolve Issues Define Improvement Statement 4M Fishbone Diagram Select a process system or item that can be replaced by another type of system if necessary.Each attribute contains a definition and a set of details that define its purpose Define Statement for Fishbone “Improve”Select ProcessSelect AttributeStatement Improve COB Unloading Area General & Operator Maintainability List Issues Into Categories Put a category on each branch of the fishbone and fill in the attributes of each category on the branch 4M Fishbone Diagram List Issues Into Categories Man Skill Technology Organization Resources Communications Machine Design Installation Supplier Methods Schedule Procedure Material Design Quality Other Budget Demand Now the team asked the questions of each category: (Evaluating “Man & Skill”) How does “a person’s skill affect the process we are trying to improve”.After each question, all of the issues that arise are listed under …

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018

    PDCA – A Process Approach

    sensei
    January 8, 2023
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
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    Most Popular Tools

    Toyota Production system. Jidoka and Just-in-Time are two pillars of TPS.

    How to Drive Lasting Change with Kaizen Mindsets

    Innovation vs. Kaizen Explained

    How Kaizen and PMP Work Together

    Root Cause Analysis Stacking: A Game-Changer for Problem Solving