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Essential Modern Books That Will Expand Your Mind

April 25, 2025

How to Solve Problems Using PDCA and 5-Why

April 20, 2025

Mastering Daily Improvement with Toyota Kata: A Practical Guide to Real Results

April 10, 2025

Lean Six Sigma Black Belt Project

April 30, 2023

Six Sigma DMAIC

February 28, 2023

Statistical process control (SPC). Process control and process capability

February 17, 2023

Teams, Titles & Tepees (RASCI and beyond)

February 8, 2023

Gemba Walk. A Powerful Tool for Improving Processes

January 28, 2023

Power of visualization

January 15, 2023

KPI – Manufacturing

September 1, 2022

Total Productive Maintenance and case on a stand-alone machine

May 29, 2022

Learn How to Conduct a SWOT Analysis with Amazon as a Case Study

November 16, 2021

Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

May 2, 2025

The Three Pillars of Lean Transformation

May 1, 2025

How Andon Systems Improve Production Efficiency

April 25, 2025

Essential Modern Books That Will Expand Your Mind

April 25, 2025

How to Solve Problems Using PDCA and 5-Why

April 20, 2025

Mastering Daily Improvement with Toyota Kata: A Practical Guide to Real Results

April 10, 2025

Lean Six Sigma Black Belt Project

April 30, 2023

Six Sigma DMAIC

February 28, 2023

Statistical process control (SPC). Process control and process capability

February 17, 2023

Teams, Titles & Tepees (RASCI and beyond)

February 8, 2023

Gemba Walk. A Powerful Tool for Improving Processes

January 28, 2023

Power of visualization

January 15, 2023

Most Popular

4M Analysis Process

sensei
August 29, 2018

The purpose of this procedure is to define the steps to do a 4M …

PDCA – A Process Approach

sensei
January 8, 2023

OPL – One Point Lesson Template – Free Download

sensei
November 5, 2018
5S - Sort, Set, Shine, Standardize, Sustain

5S Audit Checklist and Report

sensei
April 18, 2022

Why-Why Analysis

sensei
June 10, 2022

Recent

Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

The Three Pillars of Lean Transformation

How Andon Systems Improve Production Efficiency

Essential Modern Books That Will Expand Your Mind

Tools

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Templates

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    OPL – One Point Lesson Template – Free Download

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Lean

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    The Lean Spectrum: How to Balance Structure and Flexibility

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    Lean Six Sigma Study Plan

    Master the essentials of Lean Six Sigma with this concise study plan. Discover powerful DMAIC strategies, practical tools, and consulting insights to enhance your career and drive measurable business improvement.

  • Blog Lean
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    Empowering Management with Training Within Industry: A Deep Dive into Second-Line Supervisor Job Instructions

    The guide outlines four key steps for initiating this process: creating a timetable for training needs, developing job breakdowns, encouraging a clean and well-arranged workplace, and following the four steps of the original job instruction card for supervisors. To maintain the use of job instructions, managers should regularly review time…

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    A Comparative Analysis of Popular Continuous Improvement Methodologies: PDCA, DMAIC, A3, and 8D

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  • Lean Manufacturing

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  • Lean Manufacturing

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    Discover how Toyota Kata transforms improvement from a once-in-a-while event into a daily routine.…

  • Blog Kaizen Project Management

    How Kaizen and PMP Work Together

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    Kaizen and PMP may come from different worlds, but when aligned correctly, they create…

  • Personal Development

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Popular Posts

Continuous Improvement

Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

Lean Manufacturing

The Three Pillars of Lean Transformation

Lean Manufacturing

How Andon Systems Improve Production Efficiency

Book reviews

Essential Modern Books That Will Expand Your Mind

Leadership and Continuous Improvement

How to Solve Problems Using PDCA and 5-Why

Blog Search

Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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  • Process Excellence
    • Lean Six Sigma
    • TPM
      • TPM Introduction
      • Change Management
      • Focused Improvement
      • Autonomous Maintenance
      • Education and Training
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      • Safety, Health and Environment
      • Planned Maintenance
      • Early Equipment Management
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Popular Posts

4M Analysis Process

sensei
August 29, 2018

The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be taken here 4M Analysis Steps Define Improvement StatementList Issues into CategoriesResolve Issues Define Improvement Statement 4M Fishbone Diagram Select a process system or item that can be replaced by another type of system if necessary.Each attribute contains a definition and a set of details that define its purpose Define Statement for Fishbone “Improve”Select ProcessSelect AttributeStatement Improve COB Unloading Area General & Operator Maintainability List Issues Into Categories Put a category on each branch of the fishbone and fill in the attributes of each category on the branch 4M Fishbone Diagram List Issues Into Categories Man Skill Technology Organization Resources Communications Machine Design Installation Supplier Methods Schedule Procedure Material Design Quality Other Budget Demand Now the team asked the questions of each category: (Evaluating “Man & Skill”) How does “a person’s skill affect the process we are trying to improve”.After each question, all of the issues that arise are listed under …

PDCA – A Process Approach

sensei
January 8, 2023

OPL – One Point Lesson Template – Free Download

sensei
November 5, 2018
5S - Sort, Set, Shine, Standardize, Sustain

5S Audit Checklist and Report

sensei
April 18, 2022

Most Popular Tools

How Kaizen and PMP Work Together

Root Cause Analysis Stacking: A Game-Changer for Problem Solving

Identifying Phenomena for Minor Stops – 6 Gens

Master the Art of Strategic KAIZEN