4M Analysis Process
The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. 4M Analysis Steps Define
OPL – One Point Lesson Template – Free Download
One Point Lesson is a tool to convey information. Designed to enhance knowledge and skills in a short time, at the right time, whenever needed. To upgrade levels of expertise by having individuals study, learn and then train others in the knowledge or skill. One Point Lesson – Portrait
12 Step Kaizen Story
The Key Tool for Executing Focused Improvement 12 Step Kaizen is a Better Defined CAP-Do Check Identify where the losses are Justify the subject selection by stratifying the data Understand the process and equipment Grasp the actual situation (Identify the Phenomenon) Establish the objective Establish a Work Plan Analyze
5 WHY Analysis, a TPM Tool for Root Cause Analysis (RCA)
Section 1 5 WHY Process Causes of Losses are Often Complicated: Common Failure scenario: 1. Management system breakdown 2. Failure to implement counter-measures 3. Premature equipment failure 4. Employees fails to follow procedure 5. Failure to ID & Respond 6. Large Loss Results 5 Why Analysis is Proactive Addresses
World Class Manufacturing PM – Machine Ledger and PM Calendar
7 steps of PM Step 1. Elimination of forced deterioration and prevention of accelerated deterioration Step 2. Reverse deterioration (Breakdown Analysis) Step 3. Establishment of maintenance standards Step 4. Countermeasures against weak points of the machine and lengthened equipment life Step 5. Build a periodic maintenance system Step 6. Build a predictive maintenance system
PM Cycle, Sporadic and Chronic Breakdowns
A breakdown is a loss of or reduction in a machine’s capacity to function. Breakdown loss is the time losses (reduction in output) and physical losses (increase in defectives and rework) arising from sporadic or chronic failures. Let’s review PM cycle step-by-step: Breakdown occurs, maintenance crew is called to
Autonomous Maintenance Step 4. Fasteners training module for operators
In steps 1 – 3 the main objective was to eliminate FORCED DETERIORATION: Step 1 – Cleaning, Writing F-Tags, Solving F-Tags Step 2 – Eliminating SOC’s & HTA’s Step 3 – Reviewing CI Standards and adding Lubrication Standard Now it’s time to talk about: Autonomous Maintenance Step 4 “General Inspections” Definition Of
Gap Analysis and General Findings of Effective (Preventative) Maintenance
In order to perform gap analysis, relative rankings of different facilities (sites) needs to be captured: Parts and Materials in Store Room Computerized Maintenance Management Software (CMMS) utilization Criticality of assets ranked and maintained Planning and Scheduled work Work order system Effectiveness of Preventative Program (PM) Maintenance Management Duties,
Autonomous Maintenance Step 4. Transmission (drive) training module for operators
In steps 1 – 3 the main objective was to eliminate FORCED DETERIORATION: Step 1 – Cleaning, Writing F-Tags, Solving F-Tags Step 2 – Eliminating SOC’s & HTA’s Step 3 – Reviewing CI Standards and adding Lubrication Standard Now it’s time to talk about: Autonomous Maintenance Step 4 “General Inspections” Definition Of
OPL – Compressed Air Safety – Air Line Hookup
Illustrate the correct way to hook up compressed air hose for cleaning the line. Pneumatic, Compressed Air Energy Source All lines have now been modified so that it is possible to clean the equipment safely with compressed air while the Main Air is locked out. The configuration on each