Enhancing Your Business Performance

  • Enhancing Your Business Performance
  • Home
  • Process Excellence
    • Lean Six Sigma
    • TPM
      • TPM Introduction
      • Change Management
      • Focused Improvement
      • Autonomous Maintenance
      • Education and Training
      • Quality
      • Safety, Health and Environment
      • Planned Maintenance
      • Early Equipment Management
    • TPS
    • Tools
      • Grammar Checker
      • Last Minute Travel Deals
      • 5 Why Analysis
      • Cap-Do
      • Kaizen
      • FMEA
      • One Point Lessons Directory
    • Templates
      • Machine Ledger
      • 5S Audit Checklist and Report
      • Cap-Do (PDCA)
      • One Point Lesson
      • FMEA template
      • M-P sheet (EEM) free template download
      • Why-Why Analysis
  • Free Courses
    • Lean Six Sigma White Belt Course
    • Lean Six Sigma Yellow Belt Course
    • Lean Six Sigma Green Belt Exam
    • Lean Six Sigma Black Belt Exam
    • TPM Instructor Course
    • Agile Retrospective: Continuous Improvement and Kaizen with Scrum
    • Autonomous Maintenance Facilitator
    • Planned Maintenance Facilitator
  • Submit a Post
  • Contact

    Lean Six Sigma Black Belt Project

    April 30, 2023

    Six Sigma DMAIC

    February 28, 2023

    Statistical process control (SPC). Process control and process capability

    February 17, 2023

    Teams, Titles & Tepees (RASCI and beyond)

    February 8, 2023

    Gemba Walk. A Powerful Tool for Improving Processes

    January 28, 2023

    Power of visualization

    January 15, 2023

    KPI – Manufacturing

    September 1, 2022

    Total Productive Maintenance and case on a stand-alone machine

    May 29, 2022

    Learn How to Conduct a SWOT Analysis with Amazon as a Case Study

    November 16, 2021

    Why OLE Is the Missing Link in Lean

    June 10, 2025

    Innovation vs. Kaizen Explained

    June 7, 2025

    Mastering the Toyota Way: 14 Principles That Drive Operational Excellence

    June 3, 2025

    16 Books That Will Reshape How You Think About Life, Work, and the Future

    May 25, 2025

    How to Read SPC Control Charts Like a Pro

    May 23, 2025

    Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

    May 2, 2025

    Most Popular

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M …

    PDCA – A Process Approach

    sensei
    January 8, 2023

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
    April 18, 2022

    Why-Why Analysis

    sensei
    June 10, 2022

    Recent

    Why OLE Is the Missing Link in Lean

    Innovation vs. Kaizen Explained

    Mastering the Toyota Way: 14 Principles That Drive Operational Excellence

    16 Books That Will Reshape How You Think About Life, Work, and the Future

    Tools

    • Kaizen
      sensei June 7, 2025
      0 572

      Innovation vs. Kaizen Explained

      Discover how Innovation and Kaizen differ in approach, speed, risk, and impact—and when to…

      Read More »
    • April 7, 2025

      How Kaizen and PMP Work Together

    • January 24, 2025

      Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    • November 23, 2024

      Identifying Phenomena for Minor Stops – 6 Gens

    Templates

    • OPL Templates
      sensei November 5, 2018
      13 106,730

      OPL – One Point Lesson Template – Free Download

      One Point Lesson is a tool to convey information. Designed to enhance knowledge and…

      Read More »

    Lean

    • Lean
      sensei February 23, 2025
      0 1,126

      The Lean Spectrum: How to Balance Structure and Flexibility

      Striking the right balance between structure and flexibility in Lean methodology is crucial for long-term success. Over-standardization can stifle innovation, while too much flexibility leads to inefficiency and chaos. This article explores how organizations can fine-tune their approach to Lean, ensuring optimal efficiency without sacrificing adaptability.

    • Black Belt Training Blog DMAIC Lean Lean Six Sigma
      sensei January 18, 2025
      0 2,991

      Lean Six Sigma Study Plan

      Master the essentials of Lean Six Sigma with this concise study plan. Discover powerful DMAIC strategies, practical tools, and consulting insights to enhance your career and drive measurable business improvement.

    • Blog Lean
      focused diverse coworkers discussing business project in office
      sensei June 27, 2023
      0 3,428

      Empowering Management with Training Within Industry: A Deep Dive into Second-Line Supervisor Job Instructions

      The guide outlines four key steps for initiating this process: creating a timetable for training needs, developing job breakdowns, encouraging a clean and well-arranged workplace, and following the four steps of the original job instruction card for supervisors. To maintain the use of job instructions, managers should regularly review time…

    • Lean Lean Manufacturing Lean Six Sigma Process Excellence TPM
      sensei April 28, 2023
      4 50,647

      A Comparative Analysis of Popular Continuous Improvement Methodologies: PDCA, DMAIC, A3, and 8D

      Explore the differences between four popular continuous improvement methodologies - PDCA, DMAIC, A3, and 8D. This blog post offers a comprehensive comparison, examining their unique steps and applications, to help you choose the most suitable approach for your organization's improvement journey.

    Latest Articles

    • Lean Manufacturing

      Why OLE Is the Missing Link in Lean

      sensei June 10, 2025
      0 442
    • Kaizen

      Innovation vs. Kaizen Explained

      sensei June 7, 2025
      0 572

      Discover how Innovation and Kaizen differ in approach, speed, risk, and impact—and when to…

    • Lean Manufacturing

      Mastering the Toyota Way: 14 Principles That Drive Operational Excellence

      sensei June 3, 2025
      0 699

      Discover the core of the Toyota Way—14 principles that shape world-class operations, leadership, and…

    • Blog

      16 Books That Will Reshape How You Think About Life, Work, and the Future

      sensei May 25, 2025
      0 1,246

      Looking to challenge your worldview, rethink values, or just find your next unforgettable read?…

    • Quality Management Systems

      How to Read SPC Control Charts Like a Pro

      sensei May 23, 2025
      0 883

      Unlock the power of process stability using Nelson's 8 Rules for SPC Control Charts.…

    • Continuous Improvement

      Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

      sensei May 2, 2025
      0 1,689

      Discover how the ECRS method—Eliminate, Combine, Reduce, Simplify—can dramatically streamline your operations. This visual,…

    • Lean Manufacturing

      The Three Pillars of Lean Transformation

      sensei May 1, 2025
      0 1,234

      The 3Ks of Lean: Kaizen, Kaikaku, Kakushin Lean thinking encourages organizations to continuously evolve—but…

    • Lean Manufacturing

      How Andon Systems Improve Production Efficiency

      sensei April 25, 2025
      0 1,263

      Discover how Andon systems transform shop floor performance by making issues visible, empowering teams,…

    • Book reviews

      Essential Modern Books That Will Expand Your Mind

      sensei April 25, 2025
      0 943

      100 Modern Classics That Will Change How You Read — and How You Think…

    Load More

    Popular Posts

    Lean Manufacturing

    Why OLE Is the Missing Link in Lean

    Kaizen

    Innovation vs. Kaizen Explained

    Lean Manufacturing

    Mastering the Toyota Way: 14 Principles That Drive Operational Excellence

    Blog

    16 Books That Will Reshape How You Think About Life, Work, and the Future

    Quality Management Systems

    How to Read SPC Control Charts Like a Pro

    Blog Search

    Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
    Copyright © 2025 leanmanufacturing.online
    • Terms of Use
    • Privacy Policy
    • About Our Ads

    Popular Posts

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be taken here 4M Analysis Steps Define Improvement StatementList Issues into CategoriesResolve Issues Define Improvement Statement 4M Fishbone Diagram Select a process system or item that can be replaced by another type of system if necessary.Each attribute contains a definition and a set of details that define its purpose Define Statement for Fishbone “Improve”Select ProcessSelect AttributeStatement Improve COB Unloading Area General & Operator Maintainability List Issues Into Categories Put a category on each branch of the fishbone and fill in the attributes of each category on the branch 4M Fishbone Diagram List Issues Into Categories Man Skill Technology Organization Resources Communications Machine Design Installation Supplier Methods Schedule Procedure Material Design Quality Other Budget Demand Now the team asked the questions of each category: (Evaluating “Man & Skill”) How does “a person’s skill affect the process we are trying to improve”.After each question, all of the issues that arise are listed under …

    PDCA – A Process Approach

    sensei
    January 8, 2023

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
    April 18, 2022

    Most Popular Tools

    Innovation vs. Kaizen Explained

    How Kaizen and PMP Work Together

    Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    Identifying Phenomena for Minor Stops – 6 Gens