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    Lean Six Sigma Black Belt Project

    April 30, 2023

    Six Sigma DMAIC

    February 28, 2023

    Statistical process control (SPC). Process control and process capability

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    Teams, Titles & Tepees (RASCI and beyond)

    February 8, 2023

    Gemba Walk. A Powerful Tool for Improving Processes

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    Power of visualization

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    KPI – Manufacturing

    September 1, 2022

    Total Productive Maintenance and case on a stand-alone machine

    May 29, 2022

    Learn How to Conduct a SWOT Analysis with Amazon as a Case Study

    November 16, 2021

    Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

    May 2, 2025

    The Three Pillars of Lean Transformation

    May 1, 2025

    How Andon Systems Improve Production Efficiency

    April 25, 2025

    Essential Modern Books That Will Expand Your Mind

    April 25, 2025

    How to Solve Problems Using PDCA and 5-Why

    April 20, 2025

    Mastering Daily Improvement with Toyota Kata: A Practical Guide to Real Results

    April 10, 2025

    Most Popular

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M …

    PDCA – A Process Approach

    sensei
    January 8, 2023

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
    April 18, 2022

    Why-Why Analysis

    sensei
    June 10, 2022

    Recent

    Mastering Eliminate, Combine, Reduce, Simplify for Leaner Workflows

    The Three Pillars of Lean Transformation

    How Andon Systems Improve Production Efficiency

    Essential Modern Books That Will Expand Your Mind

    Tools

    • Blog Kaizen Project Management
      sensei April 7, 2025
      0 700

      How Kaizen and PMP Work Together

      Kaizen and PMP may come from different worlds, but when aligned correctly, they create…

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    • January 24, 2025

      Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    • November 23, 2024

      Identifying Phenomena for Minor Stops – 6 Gens

    • October 22, 2024

      Master the Art of Strategic KAIZEN

    Templates

    • OPL Templates
      sensei November 5, 2018
      13 104,370

      OPL – One Point Lesson Template – Free Download

      One Point Lesson is a tool to convey information. Designed to enhance knowledge and…

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    Lean

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      0 833

      The Lean Spectrum: How to Balance Structure and Flexibility

      Striking the right balance between structure and flexibility in Lean methodology is crucial for long-term success. Over-standardization can stifle innovation, while too much flexibility leads to inefficiency and chaos. This article explores how organizations can fine-tune their approach to Lean, ensuring optimal efficiency without sacrificing adaptability.

    • Black Belt Training Blog DMAIC Lean Lean Six Sigma
      sensei January 18, 2025
      0 2,521

      Lean Six Sigma Study Plan

      Master the essentials of Lean Six Sigma with this concise study plan. Discover powerful DMAIC strategies, practical tools, and consulting insights to enhance your career and drive measurable business improvement.

    • Blog Lean
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      sensei June 27, 2023
      0 3,161

      Empowering Management with Training Within Industry: A Deep Dive into Second-Line Supervisor Job Instructions

      The guide outlines four key steps for initiating this process: creating a timetable for training needs, developing job breakdowns, encouraging a clean and well-arranged workplace, and following the four steps of the original job instruction card for supervisors. To maintain the use of job instructions, managers should regularly review time…

    • Lean Lean Manufacturing Lean Six Sigma Process Excellence TPM
      sensei April 28, 2023
      4 49,402

      A Comparative Analysis of Popular Continuous Improvement Methodologies: PDCA, DMAIC, A3, and 8D

      Explore the differences between four popular continuous improvement methodologies - PDCA, DMAIC, A3, and 8D. This blog post offers a comprehensive comparison, examining their unique steps and applications, to help you choose the most suitable approach for your organization's improvement journey.

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      Discover how Andon systems transform shop floor performance by making issues visible, empowering teams,…

    • Book reviews

      Essential Modern Books That Will Expand Your Mind

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      100 Modern Classics That Will Change How You Read — and How You Think…

    • Leadership and Continuous Improvement

      How to Solve Problems Using PDCA and 5-Why

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      Struggling with recurring problems in your operations? Learn how to use the PDCA method…

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      Discover how Toyota Kata transforms improvement from a once-in-a-while event into a daily routine.…

    • Blog Kaizen Project Management

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      Kaizen and PMP may come from different worlds, but when aligned correctly, they create…

    • Personal Development

      The Ultimate Reading List to Spark Change and Level Up Your Life This Year

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      Get ready to ignite your inner drive with a handpicked list of 30 powerful…

    • Blog Personal Development

      Top 10 Personal Development Books to Transform Your Life

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      Discover the top 10 personal development books to supercharge your growth, mindset, and success—perfect…

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    Lean Manufacturing

    The Three Pillars of Lean Transformation

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    How Andon Systems Improve Production Efficiency

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    Essential Modern Books That Will Expand Your Mind

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    How to Solve Problems Using PDCA and 5-Why

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    Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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    Popular Posts

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be taken here 4M Analysis Steps Define Improvement StatementList Issues into CategoriesResolve Issues Define Improvement Statement 4M Fishbone Diagram Select a process system or item that can be replaced by another type of system if necessary.Each attribute contains a definition and a set of details that define its purpose Define Statement for Fishbone “Improve”Select ProcessSelect AttributeStatement Improve COB Unloading Area General & Operator Maintainability List Issues Into Categories Put a category on each branch of the fishbone and fill in the attributes of each category on the branch 4M Fishbone Diagram List Issues Into Categories Man Skill Technology Organization Resources Communications Machine Design Installation Supplier Methods Schedule Procedure Material Design Quality Other Budget Demand Now the team asked the questions of each category: (Evaluating “Man & Skill”) How does “a person’s skill affect the process we are trying to improve”.After each question, all of the issues that arise are listed under …

    PDCA – A Process Approach

    sensei
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    OPL – One Point Lesson Template – Free Download

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    5S - Sort, Set, Shine, Standardize, Sustain

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