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    Lean Six Sigma Black Belt Project

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    Statistical process control (SPC). Process control and process capability

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    Teams, Titles & Tepees (RASCI and beyond)

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    Gemba Walk. A Powerful Tool for Improving Processes

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    Power of visualization

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    Total Productive Maintenance and case on a stand-alone machine

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    Learn How to Conduct a SWOT Analysis with Amazon as a Case Study

    November 16, 2021

    Explore the Best Free Online Libraries in 2025

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    TPM Master Plan: The Roadmap to World-Class Manufacturing

    October 3, 2025

    Exploring Statistical Software: Features, Costs, and Flexibility

    October 3, 2025

    How to Use Dashboards to Drive Shop Floor Result

    September 29, 2025

    How to Use Excel to Boost Supply Chain Efficiency

    September 27, 2025

    Free Harvard University Online Courses You Can Take Today

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    Most Popular

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M …

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018

    PDCA – A Process Approach

    sensei
    January 8, 2023
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
    April 18, 2022

    Why-Why Analysis

    sensei
    June 10, 2022

    Recent

    Explore the Best Free Online Libraries in 2025

    TPM Master Plan: The Roadmap to World-Class Manufacturing

    Exploring Statistical Software: Features, Costs, and Flexibility

    How to Use Dashboards to Drive Shop Floor Result

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    • Continuous Improvement Kaizen
      Toyota Production system. Jidoka and Just-in-Time are two pillars of TPS.
      sensei August 17, 2025
      0 1,657

      How to Drive Lasting Change with Kaizen Mindsets

      Discover 24 powerful Kaizen principles that can reshape how teams think, act, and collaborate.…

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    • June 7, 2025

      Innovation vs. Kaizen Explained

    • April 7, 2025

      How Kaizen and PMP Work Together

    • January 24, 2025

      Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    Templates

    • OPL Templates
      sensei November 5, 2018
      13 115,853

      OPL – One Point Lesson Template – Free Download

      One Point Lesson is a tool to convey information. Designed to enhance knowledge and…

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    Lean

    • Lean
      sensei February 23, 2025
      0 2,267

      The Lean Spectrum: How to Balance Structure and Flexibility

      Striking the right balance between structure and flexibility in Lean methodology is crucial for long-term success. Over-standardization can stifle innovation, while too much flexibility leads to inefficiency and chaos. This article explores how organizations can fine-tune their approach to Lean, ensuring optimal efficiency without sacrificing adaptability.

    • Black Belt Training Blog DMAIC Lean Lean Six Sigma
      sensei January 18, 2025
      0 4,363

      Lean Six Sigma Study Plan

      Master the essentials of Lean Six Sigma with this concise study plan. Discover powerful DMAIC strategies, practical tools, and consulting insights to enhance your career and drive measurable business improvement.

    • Blog Lean
      focused diverse coworkers discussing business project in office
      sensei June 27, 2023
      0 4,530

      Empowering Management with Training Within Industry: A Deep Dive into Second-Line Supervisor Job Instructions

      The guide outlines four key steps for initiating this process: creating a timetable for training needs, developing job breakdowns, encouraging a clean and well-arranged workplace, and following the four steps of the original job instruction card for supervisors. To maintain the use of job instructions, managers should regularly review time…

    • Lean Lean Manufacturing Lean Six Sigma Process Excellence TPM
      sensei April 28, 2023
      4 55,532

      A Comparative Analysis of Popular Continuous Improvement Methodologies: PDCA, DMAIC, A3, QRQC and 8D

      Explore the differences between four popular continuous improvement methodologies - PDCA, DMAIC, A3, and 8D. This blog post offers a comprehensive comparison, examining their unique steps and applications, to help you choose the most suitable approach for your organization's improvement journey.

    Latest Articles

    • Book reviews Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing Lean Six Sigma

      Explore the Best Free Online Libraries in 2025

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    • TPM

      TPM Master Plan: The Roadmap to World-Class Manufacturing

      sensei October 3, 2025
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      The TPM Master Plan is more than a schedule—it’s a structured roadmap guiding teams…

    • Continuous Improvement Data Science

      Exploring Statistical Software: Features, Costs, and Flexibility

      sensei October 3, 2025
      0 806

      Choosing the right statistical software can feel overwhelming with so many options available. While…

    • Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing

      How to Use Dashboards to Drive Shop Floor Result

      sensei September 29, 2025
      0 2,244

      Dashboards are more than numbers on a screen—they are powerful tools that align teams,…

    • Supply Chain

      How to Use Excel to Boost Supply Chain Efficiency

      sensei September 27, 2025
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      Discover the essential Excel formulas that supply chain planners use to save time, reduce…

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      Free Harvard University Online Courses You Can Take Today

      sensei September 23, 2025
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      free harvard courses, harvard online learning, harvard university free classes, harvard edx courses, cs50…

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      Mastering Acceptance Quality Level (AQL): A Practical Guide

      sensei September 19, 2025
      0 896

      Acceptance Quality Level (AQL) is a widely used quality control tool that helps manufacturers…

    • Blog Continuous Improvement Lean Manufacturing

      Stop Guessing OEE: A Step-by-Step Guide to Better Results

      sensei September 16, 2025
      0 1,802

      OEE isn’t just a number — it’s a roadmap for improvement. By using a…

    • Education

      LinkedIn Top MBA Programs 2025: How to Choose the Right School for Real Career Growth

      sensei September 15, 2025
      0 673

      LinkedIn’s 2025 Top MBA Programs ranking highlights the 100 full-time global MBAs that most…

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    Book reviews Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing Lean Six Sigma

    Explore the Best Free Online Libraries in 2025

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    TPM Master Plan: The Roadmap to World-Class Manufacturing

    Continuous Improvement Data Science

    Exploring Statistical Software: Features, Costs, and Flexibility

    Continuous Improvement Leadership and Continuous Improvement Lean Manufacturing

    How to Use Dashboards to Drive Shop Floor Result

    Supply Chain

    How to Use Excel to Boost Supply Chain Efficiency

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    Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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    Popular Posts

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be taken here 4M Analysis Steps Define Improvement StatementList Issues into CategoriesResolve Issues Define Improvement Statement 4M Fishbone Diagram Select a process system or item that can be replaced by another type of system if necessary.Each attribute contains a definition and a set of details that define its purpose Define Statement for Fishbone “Improve”Select ProcessSelect AttributeStatement Improve COB Unloading Area General & Operator Maintainability List Issues Into Categories Put a category on each branch of the fishbone and fill in the attributes of each category on the branch 4M Fishbone Diagram List Issues Into Categories Man Skill Technology Organization Resources Communications Machine Design Installation Supplier Methods Schedule Procedure Material Design Quality Other Budget Demand Now the team asked the questions of each category: (Evaluating “Man & Skill”) How does “a person’s skill affect the process we are trying to improve”.After each question, all of the issues that arise are listed under …

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018

    PDCA – A Process Approach

    sensei
    January 8, 2023
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
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    Most Popular Tools

    Toyota Production system. Jidoka and Just-in-Time are two pillars of TPS.

    How to Drive Lasting Change with Kaizen Mindsets

    Innovation vs. Kaizen Explained

    How Kaizen and PMP Work Together

    Root Cause Analysis Stacking: A Game-Changer for Problem Solving