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    Lean Six Sigma Black Belt Project

    April 30, 2023

    Six Sigma DMAIC

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    Statistical process control (SPC). Process control and process capability

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    Teams, Titles & Tepees (RASCI and beyond)

    February 8, 2023

    Gemba Walk. A Powerful Tool for Improving Processes

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    Power of visualization

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    KPI – Manufacturing

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    Total Productive Maintenance and case on a stand-alone machine

    May 29, 2022

    Learn How to Conduct a SWOT Analysis with Amazon as a Case Study

    November 16, 2021

    How to Take Google & IBM Coursera Courses for Free—And Even Get a Certificate

    July 15, 2025

    Mastering the Supplier Quality Audit: A Practical Guide

    June 28, 2025

    Mastering SPC: A Practical Guide to Process Stability and Capability

    June 24, 2025

    How Great Leaders Structure Their Meetings

    June 20, 2025

    Why OLE Is the Missing Link in Lean

    June 10, 2025

    Innovation vs. Kaizen Explained

    June 7, 2025

    Most Popular

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M …

    PDCA – A Process Approach

    sensei
    January 8, 2023

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

    sensei
    April 18, 2022

    Why-Why Analysis

    sensei
    June 10, 2022

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    How to Take Google & IBM Coursera Courses for Free—And Even Get a Certificate

    Mastering the Supplier Quality Audit: A Practical Guide

    Mastering SPC: A Practical Guide to Process Stability and Capability

    How Great Leaders Structure Their Meetings

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    • Kaizen
      sensei June 7, 2025
      0 1,375

      Innovation vs. Kaizen Explained

      Discover how Innovation and Kaizen differ in approach, speed, risk, and impact—and when to…

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    • April 7, 2025

      How Kaizen and PMP Work Together

    • January 24, 2025

      Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    • November 23, 2024

      Identifying Phenomena for Minor Stops – 6 Gens

    Templates

    • OPL Templates
      sensei November 5, 2018
      13 108,841

      OPL – One Point Lesson Template – Free Download

      One Point Lesson is a tool to convey information. Designed to enhance knowledge and…

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    Lean

    • Lean
      sensei February 23, 2025
      0 1,377

      The Lean Spectrum: How to Balance Structure and Flexibility

      Striking the right balance between structure and flexibility in Lean methodology is crucial for long-term success. Over-standardization can stifle innovation, while too much flexibility leads to inefficiency and chaos. This article explores how organizations can fine-tune their approach to Lean, ensuring optimal efficiency without sacrificing adaptability.

    • Black Belt Training Blog DMAIC Lean Lean Six Sigma
      sensei January 18, 2025
      0 3,279

      Lean Six Sigma Study Plan

      Master the essentials of Lean Six Sigma with this concise study plan. Discover powerful DMAIC strategies, practical tools, and consulting insights to enhance your career and drive measurable business improvement.

    • Blog Lean
      focused diverse coworkers discussing business project in office
      sensei June 27, 2023
      0 3,648

      Empowering Management with Training Within Industry: A Deep Dive into Second-Line Supervisor Job Instructions

      The guide outlines four key steps for initiating this process: creating a timetable for training needs, developing job breakdowns, encouraging a clean and well-arranged workplace, and following the four steps of the original job instruction card for supervisors. To maintain the use of job instructions, managers should regularly review time…

    • Lean Lean Manufacturing Lean Six Sigma Process Excellence TPM
      sensei April 28, 2023
      4 51,842

      A Comparative Analysis of Popular Continuous Improvement Methodologies: PDCA, DMAIC, A3, and 8D

      Explore the differences between four popular continuous improvement methodologies - PDCA, DMAIC, A3, and 8D. This blog post offers a comprehensive comparison, examining their unique steps and applications, to help you choose the most suitable approach for your organization's improvement journey.

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      How to Take Google & IBM Coursera Courses for Free—And Even Get a Certificate

      sensei July 15, 2025
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    • Quality Management Systems

      Mastering the Supplier Quality Audit: A Practical Guide

      sensei June 28, 2025
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      A strong supplier relationship starts with a structured audit. This guide breaks down each…

    • Blog Continuous Improvement

      Mastering SPC: A Practical Guide to Process Stability and Capability

      sensei June 24, 2025
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      Statistical Process Control (SPC) isn’t just about charts and formulas—it’s the key to building…

    • Blog Leadership Leadership and Continuous Improvement

      How Great Leaders Structure Their Meetings

      sensei June 20, 2025
      0 1,050

      Discover the four types of meetings that high-performing leaders use to align teams, boost…

    • Lean Manufacturing

      Why OLE Is the Missing Link in Lean

      sensei June 10, 2025
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      Most manufacturers measure OEE to assess machine efficiency—but what about the entire line? This…

    • Kaizen

      Innovation vs. Kaizen Explained

      sensei June 7, 2025
      0 1,375

      Discover how Innovation and Kaizen differ in approach, speed, risk, and impact—and when to…

    • Lean Manufacturing

      Mastering the Toyota Way: 14 Principles That Drive Operational Excellence

      sensei June 3, 2025
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      Discover the core of the Toyota Way—14 principles that shape world-class operations, leadership, and…

    • Blog

      16 Books That Will Reshape How You Think About Life, Work, and the Future

      sensei May 25, 2025
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      Looking to challenge your worldview, rethink values, or just find your next unforgettable read?…

    • Quality Management Systems

      How to Read SPC Control Charts Like a Pro

      sensei May 23, 2025
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      Unlock the power of process stability using Nelson's 8 Rules for SPC Control Charts.…

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    How to Take Google & IBM Coursera Courses for Free—And Even Get a Certificate

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    Mastering the Supplier Quality Audit: A Practical Guide

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    Mastering SPC: A Practical Guide to Process Stability and Capability

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    How Great Leaders Structure Their Meetings

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    Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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    Popular Posts

    4M Analysis Process

    sensei
    August 29, 2018

    The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be taken here 4M Analysis Steps Define Improvement StatementList Issues into CategoriesResolve Issues Define Improvement Statement 4M Fishbone Diagram Select a process system or item that can be replaced by another type of system if necessary.Each attribute contains a definition and a set of details that define its purpose Define Statement for Fishbone “Improve”Select ProcessSelect AttributeStatement Improve COB Unloading Area General & Operator Maintainability List Issues Into Categories Put a category on each branch of the fishbone and fill in the attributes of each category on the branch 4M Fishbone Diagram List Issues Into Categories Man Skill Technology Organization Resources Communications Machine Design Installation Supplier Methods Schedule Procedure Material Design Quality Other Budget Demand Now the team asked the questions of each category: (Evaluating “Man & Skill”) How does “a person’s skill affect the process we are trying to improve”.After each question, all of the issues that arise are listed under …

    PDCA – A Process Approach

    sensei
    January 8, 2023

    OPL – One Point Lesson Template – Free Download

    sensei
    November 5, 2018
    5S - Sort, Set, Shine, Standardize, Sustain

    5S Audit Checklist and Report

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    Most Popular Tools

    Innovation vs. Kaizen Explained

    How Kaizen and PMP Work Together

    Root Cause Analysis Stacking: A Game-Changer for Problem Solving

    Identifying Phenomena for Minor Stops – 6 Gens