Lean Six Sigma
Focused Improvement Training. CAP-Do and the 16 Major Losses
The packer was equipped with 12 obsolete pneumatic control valves...
Read More »Overall Equipment Efficiency and Effective Process Duration Calculations Sheet
If, A: Actual working time of one shift = B: Scheduled down time of one shift = C: Loading time of one shift = A-B = D: Stoppage loss time of one shift = E: Operating time of one shift = C-D= G: Number of units processed in one shift…
Read More »Six Sigma DMAIC 15 step process
DMAIC (Define, Measure, Analyze, Improve, and Control) is a structured problem-solving methodology used in Six Sigma projects to identify and eliminate process defects. The method involves specific activities and tools that help organizations to identify the root causes of problems, optimize process performance, and sustain improvements over time. Each phase…
Read More »What is Error-Proofing or Poka-Yoke
A strategy of implementing “fail-safe mechanisms” to prevent a process from producing defects.A timeless common-sense concept that was more recently popularized by Japanese industrial engineer Shigeo Shingo. Error-proofing is a philosophy whereby it is unacceptable to make even a very small number of defects or mistakes, and the only way…
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