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Home Tools OPL

OPL

  • The five steps towards visible Health and Safety Leadership

    sensei March 27, 2022
    0 4,354
    Blog OPL Safety, Health and Environment

    One Point Lessons are short visual presentations on a single point that sharpen job-related knowledge, easily share important information just-in-time Improve skills by communicating information about specific problems and improvements Spot check forklifts, hoists, and onsite permit to work – at least one/shift.  Employees will see that you are engaged.…

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  • OPL – Safely locking out the tape machine or any other equipment with plug

    sensei August 26, 2019
    0 3,390
    Blog OPL Safety
    Prevent accidental plug-in of faulty equipment.

    Have a mobile piece of equipment on production floor that is not hardwired? Usually these types of equipment don’t have lockable switch but power source need to LOTO to work safely. Simply attach Electrical Plug Cover Lockout to frame of the equipment, so it would be there when LOTO will…

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  • Lessons Learnt as a communication tool

    sensei May 26, 2019
    0 3,975
    5 Why Analysis Blog FMEA Manufacturing Support OPL Training World Class Manufacturing
    Ensure the communication is simple, clear and understandable to the target audience.

    Another great tool to create short but meaningful communication is Lessons Learnt. It can be used to communicate Safety, Quality or Productivity issues to all Team Members. Goal is to explain what happened and how to avoid it from happening in the future. Lessons Learnt Principles applied are to: Take…

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  • Broken Parts Museum – Analyzing and Preventing Breakdowns due to Forced Deterioration

    sensei December 9, 2018
    1 2,630
    5 Why Analysis Autonomous Maintenance Blog OPL Root Cause Analysis Training World Class Manufacturing
    Training for AM Teams to Prevent Reoccurrence of FD Breakdowns

    Collecting broken or worn machine parts for later analysis will help to understand root cause of failures, as well as can assist with training AM team members. Training for AM Teams to Prevent Reoccurrence of Forced Deterioration Breakdowns Use Actual Broken Parts to Demonstrate FD breakdowns to AM teams to…

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Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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  • Home
  • Process Excellence
    • Lean Six Sigma
    • TPM
      • TPM Introduction
      • Change Management
      • Focused Improvement
      • Autonomous Maintenance
      • Education and Training
      • Quality
      • Safety, Health and Environment
      • Planned Maintenance
      • Early Equipment Management
    • TPS
    • Tools
      • Grammar Checker
      • Last Minute Travel Deals
      • 5 Why Analysis
      • Cap-Do
      • Kaizen
      • FMEA
      • One Point Lessons Directory
    • Templates
      • Machine Ledger
      • 5S Audit Checklist and Report
      • Cap-Do (PDCA)
      • One Point Lesson
      • FMEA template
      • M-P sheet (EEM) free template download
      • Why-Why Analysis
  • Free Courses
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    • Lean Six Sigma Yellow Belt Course
    • Lean Six Sigma Green Belt Exam
    • Lean Six Sigma Black Belt Exam
    • TPM Instructor Course
    • Agile Retrospective: Continuous Improvement and Kaizen with Scrum
    • Autonomous Maintenance Facilitator
    • Planned Maintenance Facilitator
  • Submit a Post
  • Contact

Popular Posts

4M Analysis Process

sensei
August 29, 2018

The purpose of this procedure is to define the steps to do a 4M …

PDCA – A Process Approach

sensei
January 8, 2023

OPL – One Point Lesson Template – Free Download

sensei
November 5, 2018
5S - Sort, Set, Shine, Standardize, Sustain

5S Audit Checklist and Report

sensei
April 18, 2022

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