Root Cause Analysis
Safety, Health and Environment Investigation Report and Analysis
All modern manufacturing facilities are using principles that “all accidents are preventable” but sometime incidents or even accidents are still can happen. It is important to gather as much data and analyze it to prevent recurrence. Investigation Report Let’s review first part – [ Incident Reporting ] A. To be…
Read More »Broken Parts Museum – Analyzing and Preventing Breakdowns due to Forced Deterioration
Collecting broken or worn machine parts for later analysis will help to understand root cause of failures, as well as can assist with training AM team members. Training for AM Teams to Prevent Reoccurrence of Forced Deterioration Breakdowns Use Actual Broken Parts to Demonstrate FD breakdowns to AM teams to…
Read More »4M Analysis Process
The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be…
Read More »Bearing failures – Root Cause Analysis and countermeasures
When a bearing is used under ideal conditions, it will only be damaged by rolling fatigue. Damage due to rolling fatigue may occur very early, however. If damage is found on a bearing, it is important to examine the phenomenon properly and identify the causes, even if the damage is…
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5S Audit Checklist and Report
Randomly scheduled audits for compliance are essential to sustain a 5S environment. Frequency of audit dependent on “traffic”, “risk”, demonstrated compliance (sustaining efforts, past audits), etc.
