Root Cause Analysis

Failure Mode(s) and Effects Analysis (FMEA) is one of the most effective analytic tools (methodology) to identify Potential Factors in a system, which is: Product or Design – to achieve the desired QualityWork System – Process Safety and Operational EfficiencyMachine – Equipment Reliability and Maintainability, as well as Life Cycle…

All modern manufacturing facilities are using principles that “all accidents are preventable” but sometime incidents or even accidents are still can happen. It is important to gather as much data and analyze it to prevent recurrence. Investigation Report Let’s review first part – [ Incident Reporting ] A. To be…

Collecting broken or worn machine parts for later analysis will help to understand root cause of failures, as well as can assist with training AM team members. Training for AM Teams to Prevent Reoccurrence of Forced Deterioration Breakdowns Use Actual Broken Parts to Demonstrate FD breakdowns to AM teams to…

The purpose of this procedure is to define the steps to do a 4M Analysis of a system or subsystem. The goal of this 4M Analysis Procedure is to reduce losses in the factory by using the Equipment Attributes as a guideline to achieve this end. Focused Improvement training can be…