TPM
Planned Maintenance. Part 1
Types of Maintenance Preventive Maintenance Time Based Maintenance (TBM) Advantage: Maintenance tasks such as inspection are avoided. Few failures occur Disadvantage: The equipment is over-maintained. Maintenance costs are high Predictive (PdM), or Condition Based Maintenance (CBM) Advantage: Over-maintenance, the disadvantage of TBM is avoided Disadvantage: Costs are incurred for equipment…
Read More »Planned Maintenance. Part 2
Corrective Maintenance-1 Corrective Maintenance-2 Corrective Maintenance-3 4 phases approach for Zero-Breakdown Equipment Model & Parts Model 7 step activities for Planned Maintenance and Autonomous Maintenance Predictive Maintenance On the actual condition of preventive maintenance, as there are problems in the decision of overhaul and repair timing of equipment, it frequently…
Read More »P-M Analysis Basics
P dash M Analysis is a systematic Problem-Solving Philosophy for Chronic Losses. The term P-M Analysis comes from the following origin: P – Phenomena(non), Physical; M – Mechanism, Relationship (Machine, Man/Woman, Material, Method) When To Use P-M Analysis? Root Cause Analysis Two Types of Problem Solving Techniques Why is the 5-why Analysis effective?…
Read More »12-Step Kaizen Story
The Key Tool for Executing Continuous Improvement 12-Step Kaizen is a Better Defined CAP-Do Check Identify where the losses are Justify the subject selection by stratifying the data Understand the process and equipment Grasp the actual situation (Identify the Phenomenon) Establish the objective Establish a Work Plan Analyze Determine Root…
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