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TPM Level 2 Workbook
Kaizen Road Map Overview Kaizen Management Cycle TPM Needs at Food Processing Plant KMI x Plant KPI Kaizen Study Theme Register FI Task Inventory Map Tackling Topics by FI Promotion Organization FI Pillar Roadmap Non-Stop Production Kaizen Presentation Board Layout RFT Changeover Improvement Scenario (Model) RFT Changeover KPI Changeover Kaizen…
Read More »5 Why Root Cause Analysis (RCA) – One Point Lesson (OPL)
5 WHY Analysis is the key tool used to determine ROOT CAUSES for the Phenomenon identified in theCHECK Phase of CAP-Do. The 5 Why analysis begins with the Summary of the Phenomenon from the 5W 1H analysis. The first “why?” originates from the Summary of the Phenomenon. The answer to…
Read More »RFT (Right First Time) Changeover Kaizen, Beyond SMED (Single Minute Exchange Die)
What “Right First Time Changeover” means? RFT Changeover The structure of Changeover operations Preparation; Operations to bring and to look for hand-tools, jigs, all tools for changeover and include material loading & unloading operations. Setup; Operations to exchange jigs, guides, etc. from one thing to another. Adjustment; Trial-and-error operations to…
Read More »One slide Kaizen and Cap-Do (PDCA) cycle hybrid
Maximize the Overall Equipment Effectiveness, Process and Plants Through Uncompromising Elimination of Losses and Continuous Improvement of Performance. Step 1 – Identify The Situation Charter Team Collect available Data Classify Losses Step 2 – Justify The Situation Stratify Losses Select the Subject Verify Relevance to Site Master Plan Step 3 – Understand…
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4M Analysis Process: Root Cause Guide for Manufacturing
Learn how to use 4M Analysis to find manufacturing root causes across People, Machine, Method, and Material with diagrams, examples, and checklist.
