Tools

Learn how to use 4M Analysis to find manufacturing root causes across People, Machine, Method, and Material with diagrams, examples, and checklist.

Learn what One Point Lessons are, how OPLs work in manufacturing, and how to create visual single-point training sheets with examples and checklist.

Quality defect and rework losses are defined as: Material wasted by producing defective products that have to be scrapped; The time lost (less output) when reprocessing defective products that can be turned into good ones. Some typical examples of quality defects and rework Topping up containers outside the line when…

How is a Minor Stop Defined? A machine stoppage is called a ‘minor stop’ when: the machine stops working for a short time; the machine can easily be restarted by removing or repositioning a workpiece; the machine can be restarted within a few seconds or minutes. The losses due to…