Autonomous Maintenance

AM Step 0: SAFETY Objectives: Safety Comes FirstEnsure team members are safe before performing any of the activitiesLearn some of the basic TPM tools (activity boards, OPLs, teamwork, etc.) AUTONOMOUS MAINTENANCE STEP 0 – AUDIT TEMPLATE can be downloaded here AM Step 1: CLEANING IS INSPECTION Objectives: Restore equipment to…

Due to decreased warehouse space, consumer packaged goods companies are forced to have shorter production runs, which leads to increased number of changeovers. Agenda Training Objectives and Expectations To reduce C/O time by at least 50%; To develop training material to roll out across all production areas. Six major equipment…

An Autonomous Maintenance review is a coaching session carried out by a higher level group in the overlapping small group pyramid in order to ensure that every member of the team under review has fully understood the purpose of the Autonomous Maintenance step they have just completed. It should carefully…

Implementation Team Values: IntegrityDemand diversity of thought!Responsibility and accountabilityDefine & communicate roles, responsibilities, and actions plans for teams and individuals! 5W & 1H WHAT: Major Stoppages/BreakdownsWHEN: DailyWHERE: Packaging LinesWHO: MechanicWHICH: N/AHOW: Not Enough time to Eliminate SUMMARY OF PROBLEM:Mechanics do not have enough time to Eliminate Major Stoppages/Breakdowns that occur…