Tools

P dash M Analysis is a systematic Problem-Solving Philosophy for Chronic Losses. The term P-M Analysis comes from the following origin: P – Phenomena(non), Physical; M – Mechanism, Relationship (Machine, Man/Woman, Material, Method) When To Use P-M Analysis? Root Cause Analysis Two Types of Problem Solving Techniques Why is the 5-why Analysis effective?…

The Key Tool for Executing Continuous Improvement 12-Step Kaizen is a Better Defined CAP-Do Check Identify where the losses are Justify the subject selection by stratifying the data Understand the process and equipment Grasp the actual situation (Identify the Phenomenon) Establish the objective Establish a Work Plan Analyze Determine Root…

Let’s review an example of Breakdown Analysis of the failure that occurred in real life in the material handling department of a manufacturing factory: Step 1. 5W+1H and Phenomenon Summary Start your Breakdown analysis by answering six simple questions: 5 whys and 1 how Phenomenon Summary Use all answers from…

Section 1 5 WHY Process Causes of Losses are Often Complicated: Common Failure scenario: 1. Management system breakdown2. Failure to implement countermeasures3. Premature equipment failure4. Employees fail to follow the procedure5. Failure to ID & Respond6. Large Loss Results 5 Why Analysis is Proactive Addresses the Underlying Causes of Losses:…