Tools

5 WHY Analysis is the key tool used to determine ROOT CAUSES for the Phenomenon identified in theCHECK Phase of CAP-Do. The 5 Why analysis begins with the Summary of the Phenomenon from the 5W 1H analysis. The first “why?” originates from the Summary of the Phenomenon. The answer to…

Maximize the Overall Equipment Effectiveness, Process and Plants Through Uncompromising Elimination of Losses and Continuous Improvement of Performance. Step 1 – Identify The Situation Charter Team Collect available Data Classify Losses Step 2 – Justify The Situation Stratify Losses Select the Subject Verify Relevance to Site Master Plan Step 3 – Understand…

See safety One Point Lesson examples for manufacturing, including visual OPLs for MEWP emergency response, LOTO, PPE, F-tags, hazards, and team training.

When disconnecting power always follow Left Hand Rule – make sure packaging machine is stopped and all major electricity devices (main drive motor, electric heaters etc.) are turned off, then turn of main power disconnect using your left hand. This OPL is only for reference – always follow safety rules…