Tools
Approaching Zero Breakdowns by advancing Breakdown analysis
What is Maintenance? Maintenance: It is a set of developed, organized and administered activities with the aim to economically viable ensure the operational status of a specific system. The 7 steps concept of Autonomous Maintenance (operators) are similar to 7 steps of Planned (Effective) Maintenance (trades): “the left and right hand…
Read More »Visual Controls: Autonomous Maintenance – OPL Chain – Inspection
Visual Controls are very useful tools for a quick inspection to determine the condition of assembly to avoid or reduce downtime. One Point Lesson below gives examples of accessible chain and timing belt drive inspections.
Read More »P-M Analysis Audit Form
Subtotal for steps 1 – 4: 85% = 89; 100% = 105 Subtotal for steps 5 – 8: 85% = 34; 100% = 40 TOTAL SCORE: 85% = 123 points; 100% = 145 points
Read More »Electrical Safety One Point Lesson for Panels
See an electrical safety One Point Lesson for panels, with visual reminders for LOTO, PPE, authorized work, hazard recognition, and escalation.
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4M Analysis Process: Root Cause Guide for Manufacturing
Learn how to use 4M Analysis to find manufacturing root causes across People, Machine, Method, and Material with diagrams, examples, and checklist.
