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Application of FMEA for Root Cause Analysis
Failure Modes and Effects Analysis (FMEA) is one of the most effective analytic tools (methodology) to identify Potential Factors in a system, which is: Product or Design – to achieve the desired Quality Work System – Process Safety and Operational Efficiency Machine – Equipment Reliability and Maintainability, as well as…
Read More »Training Process Guides. Train the Trainer
Steps to create Virtual Employee Onboarding Program.
Read More »PQCDSM KPI Definitions. Part 3
Cost Production (Make) Cost per unit volume (tonne or ‘000 units) This measure allows monitoring of production cost development in order to generate improvement plans, set targets, and deliver manufacturing savings. Allows to trend and benchmark performance across plants and global sites. Production Cost / Unit of Volume= Production Cost /…
Read More »PQCDSM KPI Definitions. Part 2
Productivity People – hours per unit volume (tonne or ‘000 units) This indicator measures labour productivity and is based on the people hours required to produce a single unit of volume. It is a measure of consumption and not cost. People-hours per unit volume = Total people-hours required within Manufacturing…
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4M Analysis Process: Root Cause Guide for Manufacturing
Learn how to use 4M Analysis to find manufacturing root causes across People, Machine, Method, and Material with diagrams, examples, and checklist.
