PM-analysis

All modern manufacturing facilities use principles that “all accidents are preventable,” but sometimes incidents or accidents can still happen. Gathering as much data as possible and analyzing it to prevent a recurrence is essential. Investigation Report Let’s review the first part – [ Incident Reporting ] A. To be completed…

P dash M Analysis is a systematic Problem-Solving Philosophy for Chronic Losses. The term P-M Analysis comes from the following origin: P – Phenomena(non), Physical; M – Mechanism, Relationship (Machine, Man/Woman, Material, Method) When To Use P-M Analysis? Root Cause Analysis Two Types of Problem Solving Techniques Why is the 5-why Analysis effective?…

The Deep KAIZEN Approach to Minor Stops (Identifying Phenomena) 1. The 6 ‘Gens’ “Gen ba” 現場 – The Precise Location Go to the actual place where the problem occurs and examine everything carefully. “Gen butsu” 現物 – The Evidence View the actual objects, parts, and materials involved in the problem. “Gen shou”…

Chronic & Sporadic Losses Sporadic losses occur suddenly and infrequently,  they result from a single cause that is relatively easy  to identify and solve; Chronic losses, on the other hand, live up to their name by resisting a wide  variety of corrective measures. P-M Analysis Single causes that vary constantly…