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Home TPM (page 17)

TPM

  • Battle of convincing people waiting for equipment to break down

    sensei April 22, 2022
    0 2,007
    Planned Maintenance Process Excellence

    Equipment breakdown can cause significant disruptions to operations and production, resulting in lost productivity, increased costs, and potential safety hazards.

    Read More »
  • 5S Audit Checklist and Report

    sensei April 18, 2022
    0 112,702
    5S Blog
    5S checklist and audit visual standard for workplace organization

    Randomly scheduled audits for compliance are essential to sustain a 5S environment. Frequency of audit dependent on “traffic”, “risk”, demonstrated compliance (sustaining efforts, past audits), etc.

    Read More »
  • Safety, Health and Environment Investigation Report and Analysis

    sensei April 15, 2022
    1 11,792
    5 Why Analysis Blog Cap-Do Lean Six Sigma PM-analysis Root Cause Analysis Safety Safety, Health and Environment TPM
    5W2H phenomenon tool

    All modern manufacturing facilities use principles that “all accidents are preventable,” but sometimes incidents or accidents can still happen. Gathering as much data as possible and analyzing it to prevent a recurrence is essential. Investigation Report Let’s review the first part – [ Incident Reporting ] A. To be completed…

    Read More »
  • Detailed Autonomous Maintenance (AM) Master Plan. Steps 1 – 5

    sensei April 12, 2022
    0 7,965
    Autonomous Maintenance TPM
    Cleaning is Inspection

    General Activities Setup Facilitator Practice sessionDevelop Minor Stop benchmark by lineCreate a standard Activity Board format and roll it out across the plantCreate audit templates for each stepSet up a feedback loop for Breakdowns (BD) to AM inspectionsDevelop skills matrix for pilot line teamAutomate Cleaning Inspection Lubrication (CIL) standardsInvolve operators…

    Read More »
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Lean Manufacturing is a methodology for producing goods that emphasizes minimizing waste and maximizing efficiency. It is a manufacturing philosophy that aims to produce goods with the least amount of resources, time and effort. Lean manufacturing aims to eliminate waste and improve the flow of materials and information throughout the production process. This approach is often used in manufacturing environments where efficiency and cost-effectiveness are critical, such as in the automotive and electronics industries.
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Popular Posts

4M Analysis fishbone diagram showing People, Machine, Method, and Material root cause categories

4M Analysis Process: Root Cause Guide for Manufacturing

sensei
August 29, 2018

Learn how to use 4M Analysis to find manufacturing root causes across People, Machine, Method, and Material with diagrams, examples, and checklist.

OPL – One Point Lesson Template – Free Download

sensei
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