TPM
Battle of convincing people waiting for equipment to break down
Equipment breakdown can cause significant disruptions to operations and production, resulting in lost productivity, increased costs, and potential safety hazards.
Read More »5S Audit Checklist and Report
Randomly scheduled audits for compliance are essential to sustain a 5S environment. Frequency of audit dependent on “traffic”, “risk”, demonstrated compliance (sustaining efforts, past audits), etc.
Read More »Safety, Health and Environment Investigation Report and Analysis
5 Why Analysis Blog Cap-Do Lean Six Sigma PM-analysis Root Cause Analysis Safety Safety, Health and Environment TPM
All modern manufacturing facilities use principles that “all accidents are preventable,” but sometimes incidents or accidents can still happen. Gathering as much data as possible and analyzing it to prevent a recurrence is essential. Investigation Report Let’s review the first part – [ Incident Reporting ] A. To be completed…
Read More »Detailed Autonomous Maintenance (AM) Master Plan. Steps 1 – 5
General Activities Setup Facilitator Practice sessionDevelop Minor Stop benchmark by lineCreate a standard Activity Board format and roll it out across the plantCreate audit templates for each stepSet up a feedback loop for Breakdowns (BD) to AM inspectionsDevelop skills matrix for pilot line teamAutomate Cleaning Inspection Lubrication (CIL) standardsInvolve operators…
Read More »


