Autonomous Maintenance Step 3

Objectives

• What is Autonomous Maintenance Step 3?
• What are some of the main activities?

Prerequisites

• AM Introduction
• AM Preparation for F-Tags and OPL’s
• AM Step 0 (5S and Zero Energy State)
• AM Step 1 and AM Step 2

Step 1:

• Learning
  • Defect ID, Basic
  •   5W-1H
• Clean
• F-tag
  • Abnormalities 80% clear
• Cleaning Standards
• Inspection Standards
  • Abnormalities
• ID SOC/HTA
• OPL’s

Step 2:

• Learning
  • Principle of Operation
  • Why-Why, 12 Step QC
• Clean
• F-tag
  • SOC/HTA 80% clear
• Cleaning Standards
• Inspection Standards
  • Abnormalities
• Correct SOC/HTA
• OPL’s

Step 3:

• Learning
  • FI implementation
• Clean
• F-tag
  • 85% completion rate
• Cleaning Standards
• Inspection Standards
  • Qualitative
• Lubrication Standards
• OPL’s

3.1 Study Lubrication

• Ensure RIGHT lubricant is being used
• MINIMIZE types being used
• Identify frequencies
• Identify types and usages

Lubrication Study OPL

3.2 Cleaning Standard

• Prevent FORCED DETERIORATION
• Continue to MEASURE time to complete
• Continue to Eliminate,Contain,Redesign and Improve system to eliminate S.O.C.
• Prepare cleaning revision and implement

ROUTINE CLEANING STANDARD EXPLANATIONS

Updated Cleaning Standards

3.3 Identify & Mark Lubrication Points

Types of Lubricants:

• Master List
• Lubrication Engineers

Lubrication Map

3.4 Prepare Tentative Lubrication Standard

Types of Lubricants:

• Standards

Routine Lubrication Standards

3.5 Prepare Tentative Inspection Standard (Including Safety)

• Identify methods and criteria for inspection of equipment
• Identify locations
• Identify the what and how
• Identify inspection time frames

Safety Inspections are identified in the inspection standard

3.6 Implement Cleaning, Inspection and Lubrication Standards

• Create OPL’s for the implementation of standards
• Establish new methodology while having control of the process
• Use standards and revise
• Ensure equipment maintains PEAK performance
• Identify improvements

3.7 Team audit & Manager’s audit

Step 3 Board

Requirements:

•   OPL on Lubrication Study
•   Lubrication Map identifying and marking lubrication points
•   Tentative Lubrication Standard
•   Tentative Inspection Standard
•   Create OPL’s for the implementation of standards
  • Finalize Cleaning, Inspection and Lubrication Standards
•   Step #3 Audit