Getting to Level 3 of Total Productive Maintenance will require a LOT OF hard work but it’s doable. Listed below is a 20-Step process how to get there, steps 1-12 are part of Level 1 (Excellent Factory), steps 13-17 – Level 2 (Excellent Supply Chain) and finally, steps 18-20 will get you to completion of Level 3 (World Class Manufacturing).

  1. Senior Management Commitment
  2. TPM Intro Training
  3. TPM Campaign
  4. Select Pilot Line
  5. TPM Organization
  6. Data Collection and Target Setting
  7. TPM Policy
  8. TPM Master Plan
  9. “Kick-off” (Roll-out)
  10. AM Steps 1, 2, 3
  11. Focused Improvement (6 Big Losses)
  12. Planned Maintenance
  13. AM Steps 4, 5
  14. Quality Maintenance
  15. Early Management
  16. AM Steps 6, 7
  17. TPM-SCM
  18. Extended Supply Chain
  19. TPM in Innovation
  20. TPM in Sales-Marketing

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