Training Module for Manufacturing Sites

Training is an essential part of any manufacturing facility. Whether it’s TPM training or regulatory, we got it covered. Down below you will find the table with training modules by a pillar, the approximate duration of the training session and refresher frequency.

TRAINING/ABILITIES	TPM PILLAR	DURATION	REFRESHER
SHE PILLAR
CONFINED SPACE AWARENESS	SHE	.25 H	1 YEAR
BLOODBORNE PATHOGENS/INCIDENT REPORTING	SHE	.25 H	1 YEAR
ASBESTOS AWARENESS	SHE	.25 H	1 YEAR
SHE RISKS & IMPACTS	SHE	.25 H	1 YEAR
EMERGENCY EVACUATION AND SHELTERS	SHE	.25 H	1 YEAR
EYEWASH & SAFETY SHOWERS	SHE	.25 H	1 YEAR
FIRE EXTINGUISHER	SHE	.25 H	1 YEAR
LAB CHEMICAL SAFETY	SHE	.25 H	1 YEAR
HAZCOM RTK/HMIS/WHMIS/SDS	SHE	.25 H	1 YEAR
LOTO AWARENESS	SHE	.25 H	1 YEAR
PLANT/DEPARTMENT SAFETY RULE REVIEW	SHE	.25 H	1 YEAR
SHE POLICY REVIEW	SHE	.25 H	1 YEAR
STORMWATER POLLUTION PREVENTION	SHE	.25 H	1 YEAR
SPILL RESPONSE TEAM	SHE	8.0 H	1 YEAR
SAFETY CERTIFICATION (Certified Workforce)	SHE	2.0 H	1 YEAR
ERGONOMICS AWARENESS	SHE	.25 H	1 YEAR
LOTO AUTHORIZED TRAINING	SHE	2.0 H	1 YEAR
OCCUPATIONAL NOISE EXPOSURE	SHE	.25 H	1 YEAR
BASE OBSERVERS TRAINING	SHE	16 H	NONE
FIRST RESPONDER TRAINING	SHE	6.50 H	2 YEAR
DOT HAZARDOUS MATERIAL SECURITY	SHE	0.25 H	2 YEAR
ASBESTOS TEAM TRAINING	SHE	8 H	2 YEAR
HAZWOPER	SHE	0.5 H
DOT HAZMAT SECURITY IN-DEPTH	SHE
MOBILE ELEVATED WORK PLATFORMS	SHE	0.5 H	1 YEAR
JOB SAFETY ANALYSIS/RISK ANALYSIS	SHE	0.5 H	1 YEAR
WEEKLY SAFETY TOPIC	SHE	2 H	NONE
PERSONAL PROTECTIVE EQUIPMENT	SHE	1.5 H	NONE
RESPIRATOR FIT TEST	SHE
BASE SAFETY AWARENESS	SHE
RESPIRATOR AWARENESS	SHE
SPILL RESPONSE AWARENESS	SHE	.25 H	1 YEAR
CONTRACTOR ORIENTATION	SHE	1.0 H	1 YEAR
SAFETY CERTIFICATION (TRAIN THE TRAINER)	SHE
AUTOMATIC DEFIBRILLATOR CERTIFICATION	SHE	4.0 H	2 YEAR
DEPARTMENT SAFETY ORIENTATION	SHE	1.0 H	NONE
WORK HEIGHTS COMPETENT PERSON	SHE	8.0 H
WORKING AT HEIGHTS	SHE
WALKWAY SAFETY	SHE	.25 H	1 YEAR
CONFINED SPACE ENTRY (CBT RECERT.)	SHE	2.0 H	2 YEAR
CONFINED SPACE ENTRY – AUTHORIZED	SHE	8.0 H	NONE
AUTONOMOUS MAINTENANCE PILLAR
AUTONOMOUS MAINTENANCE STEP 0	AM	1 H	2 YEAR
AUTONOMOUS MAINTENANCE STEP 1	AM	1 H	2 YEAR
AUTONOMOUS MAINTENANCE STEP 2	AM	1 H	2 YEAR
AUTONOMOUS MAINTENANCE STEP 3	AM	1 H	2 YEAR
AUTONOMOUS MAINTENANCE STEP 5	AM	1 H	2 YEAR
AUTONOMOUS MAINTENANCE STEP 6	AM	1 H	2 YEAR
AUTONOMOUS MAINTENANCE STEP 7	AM	1 H	2 YEAR
KEY PERFORMANCE INDICATORS (KPI)	AM	1 H	2 YEAR
AM STEP 4 OVERVIEW FOR MANAGERS	AM	1 H	2 YEAR
AM STEP 4 LUBRICATION	AM	2 H	2 YEAR
AM STEP 4 TOOLS AND FASTENERS	AM	2 H	2 YEAR
AM STEP 4 ELECTRICAL AND SENSORS	AM	2 H	2 YEAR
AM STEP 4 DRIVE SYSTEMS	AM	2 H	2 YEAR
AM STEP 4 PNEUMATICS	AM	2 H	2 YEAR
AM STEP 4 VALVES	AM	2 H	2 YEAR
AM STEP 4 PUMPS	AM	2 H	2 YEAR
AM STEP 4 STRAINERS	AM	2 H	2 YEAR
AM STEP 4 GASKETS AND FITTINGS	AM	2 H	2 YEAR
FOCUSED IMPROVEMENT PILLAR
FOCUSED IMPROVEMENT PILLAR OVERVIEW	FI	1.50 H	2 YEAR
LOSS TREE TRAINING	FI
CAP-DO PROCESS (PLAN-DO-CHECK-ACT)	FI	1.0 H	2 YEAR
SMED	FI	2.0 H	2 YEAR
SINGLE PATH WHY-WHY ANALYSIS	FI	1.0 H	2 YEAR
BRANCHING WHY WHY ANALYSIS	FI	1.0 H	2 YEAR
12 STEP KAIZEN METHOD	FI
4M ANALYSIS	FI
P-M ANALYSIS	FI
WHY WHY BECAUSE LOGICAL ANALYSIS	FI
EFFECTIVE (PLANNED) MAINTENANCE PILLAR	EM	24 H	2 YEAR
INTRODUCTION TO EM (PM) MODULE	EM	24 H	2 YEAR
SUPPORT OF AM MODULE	EM	80 H	2 YEAR
ZERO BREAKDOWNS MODULE	EM	40 H	2 YEAR
PLANNED MAINTENANCE: TBM MODULE	EM	16 H	2 YEAR
LUBRICATION MODULE	EM	8 H	2 YEAR
SPARES MANAGEMENT MODULE	EM	16 H	2 YEAR
MAINTENANCE CONTROL MODULE	EM	8 H	2 YEAR
SKILLS AND TRAINING MODULE	EM	80 H	2 YEAR
PLANNED MAINTENANCE: CBM/PdM MODULE	EM	16 H	2 YEAR
QUALITY (MAINTENANCE) PILLAR
GMP AND REGULATORY REQUIREMENTS	QM	1 H	1 YEAR
HYGIENIC MANUFACTURING PRACTICES	QM	2 H	2 YEAR
GENERAL QUALITY ASSURANCE AND CONTROL	QM	1 H	1 YEAR
FOOD SAFETY	QM	1 H	2 YEAR
SQF	QM	1 H	2 YEAR
FSSC 22000	QM	1 H	2 YEAR
HACCP	QM	1 H	2 YEAR
EARLY EQUIPMENT MANAGEMENT PILLAR
EEM PILLAR ORIENTATION	EEM
MAINTENANCE PREVENTION (MP) RECORDS	EEM	1.5 H	2 YEAR
EEM FOR TRADES (ENGINEERS)	EEM
FAILURE MODE EFFECTS ANALYSIS (FMEA)	EEM	1.5 H	2 YEAR
COMMISSIONING	EEM
EEM ACTIVITY	EEM
MANUFACTURING RELIABILITIES	EEM
CONTRACTOR PACKAGE (INSTALLER PACKAGE)	EEM
FACTORY ACCEPTANCE TEST (FAT)	EEM
PROJECT MANAGEMENT	EEM
MANUFACTURING SUPPORT PILLAR
MANUFACTURING SUPPORT PILLAR ORIENTATION	MS
FINISHED GOODS TICKETING	MS	3 H	2 YEAR
SAP OVERVIEW	MS
SAP TRANSACTIONS	MS
TIME TRACKING SYSTEM	MS
OFFICE EQUIPMENT TRAINING	MS
INVENTORY CONTROL	MS
TRAINING LEARNING AND EDUCATION (E&T) PILLAR
TRAINING LEARNING AND EDUCATION PILLAR ORIENTATION	TLE
ONE POINT LESSONS	TLE
TRAINING (SKILL) MATRIX	TLE	1.0 H	2 YEAR
STANDARD OPERATING PROCEDURES (SOPs)	TLE
TPM INSTRUCTOR TRAINING	TLE	80 H	2 YEAR
TPM OVERVIEW	TLE
COMPUTER SKILLS TRAINING	TLE
MS OFFICE	TLE
DDI SOFT SKILLS TRAINING	TLE	4.0 H	NONE
PRESENTATION SKILLS (DESIGN & DELIVER)	TLE
MATH SKILLS	TLE
TRAINER CERTIFICATION	TLE
NEC CERTIFICATION	TLE
NEW HIRE ORIENTATION	TLE	16 H	NONE
HARASSMENT AWARENESS	TLE	4 H	NONE
CODE OF BUSINESS PRINCIPLES	TLE	4 H	1 YEAR