Training Module for Manufacturing Sites

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Training is an essential part of any manufacturing facility. Whether it’s TPM training or regulatory, we got it covered. Down below you will find table with training modules by pillar, approximate duration of training session and refresher frequency.

TRAINING/ABILITIES TPM PILLAR DURATION REFRESHER
SHE PILLAR
CONFINED SPACE AWARENESS SHE .25 H 1 YEAR
BLOODBORNE PATHOGENS/INCIDENT REPORTING SHE .25 H 1 YEAR
ASBESTOS AWARENESS SHE .25 H 1 YEAR
SHE RISKS & IMPACTS SHE .25 H 1 YEAR
EMERGENCY EVACUATION AND SHELTERS SHE .25 H 1 YEAR
EYEWASH & SAFETY SHOWERS SHE .25 H 1 YEAR
FIRE EXTINGUISHER SHE .25 H 1 YEAR
LAB CHEMICAL SAFETY SHE .25 H 1 YEAR
HAZCOM RTK/HMIS/WHMIS/SDS SHE .25 H 1 YEAR
LOTO AWARENESS SHE .25 H 1 YEAR
PLANT/DEPARTMENT SAFETY RULE REVIEW SHE .25 H 1 YEAR
SHE POLICY REVIEW SHE .25 H 1 YEAR
STORM WATER POLLUTION PREVENTION SHE .25 H 1 YEAR
SPILL RESPONSE TEAM SHE 8.0 H 1 YEAR
SAFETY CERTIFICATION (Certified Workforce) SHE 2.0 H 1 YEAR
ERGONOMICS AWARENESS SHE .25 H 1 YEAR
LOTO AUTHORIZED TRAINING SHE 2.0 H 1 YEAR
OCCUPATIONAL NOISE EXPOSURE SHE .25 H 1 YEAR
BASE OBSERVERS TRAINING SHE 16 H NONE
FIRST RESPONDER TRAINING SHE 6.50 H 2 YEAR
DOT HAZARDOUS MATERIAL SECURITY SHE 0.25 H 2 YEAR
ASBESTOS TEAM TRAINING SHE 8 H 2 YEAR
HAZWOPER SHE 0.5 H
DOT HAZMAT SECURITY IN DEPTH SHE
MOBILE ELEVATED WORK PLATFORMS SHE 0.5 H 1 YEAR
JOB SAFETY ANALYSIS/RISK ANALYSIS SHE 0.5 H 1 YEAR
WEEKLY SAFETY TOPIC SHE 2 H NONE
PERSONAL PROTECTIVE EQUIPMENT SHE 1.5 H NONE
RESPIRATOR FIT TEST SHE
BASE SAFETY AWARENESS SHE
RESPIRATOR AWARENESS SHE
SPILL RESPONSE AWARENESS SHE .25 H 1 YEAR
CONTRACTOR ORIENTATION SHE 1.0 H 1 YEAR
SAFETY CERTIFICATION (TRAIN THE TRAINER) SHE
AUTOMATIC DEFIBRILLATOR CERTIFICATION SHE 4.0 H 2 YEAR
DEPARTMENT SAFETY ORIENTATION SHE 1.0 H NONE
WORK HEIGHTS COMPETENT PERSON SHE 8.0 H
WORKING AT HEIGHTS SHE
WALKWAY SAFETY SHE .25 H 1 YEAR
CONFINED SPACE ENTRY (CBT RECERT.) SHE 2.0 H 2 YEAR
CONFINED SPACE ENTRY – AUTHORIZED SHE 8.0 H NONE
AUTONOMOUS MAINTENANCE PILLAR
AUTONOMOUS MAINTENANCE STEP 0 AM 1 H 2 YEAR
AUTONOMOUS MAINTENANCE STEP 1 AM 1 H 2 YEAR
AUTONOMOUS MAINTENANCE STEP 2 AM 1 H 2 YEAR
AUTONOMOUS MAINTENANCE STEP 3 AM 1 H 2 YEAR
AUTONOMOUS MAINTENANCE STEP 5 AM 1 H 2 YEAR
AUTONOMOUS MAINTENANCE STEP 6 AM 1 H 2 YEAR
AUTONOMOUS MAINTENANCE STEP 7 AM 1 H 2 YEAR
KEY PERFORMANCE INDICATORS (KPI) AM 1 H 2 YEAR
AM STEP 4 OVERVIEW FOR MANAGERS AM 1 H 2 YEAR
AM STEP 4 LUBRICATION AM 2 H 2 YEAR
AM STEP 4 TOOLS AND FASTENERS AM 2 H 2 YEAR
AM STEP 4 ELECTRICAL AND SENSORS AM 2 H 2 YEAR
AM STEP 4 DRIVE SYSTEMS AM 2 H 2 YEAR
AM STEP 4 PNEUMATICS AM 2 H 2 YEAR
AM STEP 4 VALVES AM 2 H 2 YEAR
AM STEP 4 PUMPS AM 2 H 2 YEAR
AM STEP 4 STRAINERS AM 2 H 2 YEAR
AM STEP 4 GASKETS AND FITTINGS AM 2 H 2 YEAR
FOCUSED IMPROVEMENT PILLAR
FOCUSED IMPROVEMENT PILLAR OVERVIEW FI 1.50 H 2 YEAR
LOSS TREE TRAINING FI
CAP-DO PROCESS (PLAN-DO-CHECK-ACT) FI 1.0 H 2 YEAR
SMED FI 2.0 H 2 YEAR
SINGLE PATH WHY-WHY ANALYSIS FI 1.0 H 2 YEAR
BRANCHING WHY WHY ANALYSIS FI 1.0 H 2 YEAR
12 STEP KAIZEN METHOD FI
4M ANALYSIS FI
P-M ANALYSIS FI
WHY WHY BECAUSE LOGICAL ANALYSIS FI
EFFECTIVE (PLANNED) MAINTENANCE PILLAR EM 24 H 2 YEAR
INTRODUCTION TO EM (PM) MODULE EM 24 H 2 YEAR
SUPPORT OF AM MODULE EM 80 H 2 YEAR
ZERO BREAKDOWNS MODULE EM 40 H 2 YEAR
PLANNED MAINTENANCE: TBM MODULE EM 16 H 2 YEAR
LUBRICATION MODULE EM 8 H 2 YEAR
SPARES MANAGEMENT MODULE EM 16 H 2 YEAR
MAINTENANCE CONTROL MODULE EM 8 H 2 YEAR
SKILLS AND TRAINING MODULE EM 80 H 2 YEAR
PLANNED MAINTENANCE: CBM/PdM MODULE EM 16 H 2 YEAR
QUALITY (MAINTENANCE) PILLAR
GMP AND REGULATORY REQUIREMENTS QM 1 H 1 YEAR
HYGIENIC MANUFACTURING PRACTICES QM 2 H 2 YEAR
GENERAL QUALITY ASSURANCE AND CONTROL QM 1 H 1 YEAR
FOOD SAFETY QM 1 H 2 YEAR
SQF QM 1 H 2 YEAR
FSSC 22000 QM 1 H 2 YEAR
HACCP QM 1 H 2 YEAR
EARLY EQUIPMENT MANAGEMENT PILLAR
EEM PILLAR ORIENTATION EEM
MAINTENANCE PREVENTION (MP) RECORDS EEM 1.5 H 2 YEAR
EEM FOR TRADES (ENGINEERS) EEM
FAILURE MODE EFFECTS ANALYSIS (FMEA) EEM 1.5 H 2 YEAR
COMMISSIONING EEM
EEM ACTIVITY EEM
MANUFACTURING RELIABILITIES EEM
CONTRACTOR PACKAGE (INSTALLER PACKAGE) EEM
FAT FACTORY ACCEPTANCE TEST EEM
PROJECT MANAGEMENT SCIPS EEM
MANUFACTURING SUPPORT PILLAR
MANUFACTURING SUPPORT PILLAR ORIENTATION MS
FINISHED GOODS TICKETING MS 3 H 2 YEAR
SAP OVERVIEW MS
SAP TRANSACTIONS MS
TIME TRACKING SYSTEM MS
OFFICE EQUIPMENT TRAINING MS
INVENTORY CONTROL MS
TRAINING LEARNING AND EDUCATION (E&T) PILLAR
TRAINING LEARNING AND EDUCATION PILLAR ORIENTATION TLE
ONE POINT LESSONS TLE
TRAINING (SKILL) MATRIX TLE 1.0 H 2 YEAR
STANDARD OPERATING PROCEDURES (SOP’S) TLE
TPM INSTRUCTOR TRAINING TLE 80 H 2 YEAR
TPM OVERVIEW TLE
COMPUTER SKILLS TRAINING TLE
MS OFFICE TLE
DDI SOFT SKILLS TRAINING TLE 4.0 H NONE
PRESENTATION SKILLS (DESIGN & DELIVER) TLE
MATH SKILLS TLE
TRAINER CERTIFICATION TLE
NEC CERTIFICATION TLE
NEW HIRE ORIENTATION TLE 16 H NONE
HARASSMENT AWARENESS TLE 4 H NONE
CODE OF BUSINESS PRINCIPLES TLE 4 H 1 YEAR

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